Tube Mill Roller Quick Chage System

Quick Chage Roller System-1
Quick Chage Roller System-2

Tube Mill Roller Quick Chage System Description

The Tube Mill Roller Quick Change System is a device used to improve the efficiency of tube production lines by quickly and easily changing the rollers of a tube mill to accommodate the production of tubes of different sizes or shapes. The system is primarily used in production environments where frequent roller changes are required, such as when producing tubes of multiple sizes or cross-sectional shapes. With a quick change system, line downtime can be reduced, thereby increasing overall productivity.

Tube Mill Roller Quick Chage System-3

Tube Mill Roller Quick Chage System Specificities

Tube Mill Roller Quick Chage System-1

1. Reduced changeover time: By using this system, the time to change rollers is reduced from hours to minutes in the traditional way, greatly reducing production downtime.

2. Modular design: Quick-change systems are usually modular in design, making the disassembly and assembly of rollers and shafts more convenient and easier to maintain and manage.

3. Automatic alignment: Some high-end quick-change systems are equipped with an automatic positioning function to ensure that the replaced rollers can be automatically aligned with the production line, reducing the time and error of human alignment.

4. Adapt to a variety of specifications: the system is compatible with different sizes of rollers, so that the production line can quickly switch to the production of different sizes of tubes and improve production flexibility.

5. Improve production efficiency: It reduces the manual operation and time consumption in the traditional replacement process, enabling the whole production line to run more efficiently, especially suitable for the demand of multi-variety orders.

6. Enhance safety: The quick change system is designed with operational safety in mind, reducing direct contact by staff and lowering the safety risk when changing rollers.

Technical Parameter

Tube Mill Roller Quick Chage System-2
No. Round Pipe OD(mm) Sq.&Rect.pipe(mm) Thickness(mm) Forming speed(m/min)
TG-32 φ13-φ32 12*12-25*25 0.6-2.2 70-130 m/min
TG-50 φ16-φ50.8 10*10-50*50 0.6-3.0 60-120 m/min
TG-76 φ12.7-φ76 25*25-60*60 0.7-3.0 20-120 m/min
TG-89 φ25-φ95 20*20-75*75 1.0-3.0 20-110 m/min
TG-114 φ40-φ114 40*40-90*90 1.0-3.5 20-65 m/min
TG-127 φ48-φ127 40*40-100*100 1.0-4.0 20-60 m/min
TG-165 φ76-φ165 60*60-130*130 2.0-6.0 20-50 m/min
TG-219 φ89-φ219 70*70-150*150 4.0-8.0 20-50 m/min

Production Process

Scrolling up → Uncoiling → Shear and Welding → Spiral accumulator→ Forming → H.F. induction welding → External burr removing → Cooling → Sizing → Flying saw → Run out table →Inspecting→ Packing→ Warehouse

Pipe Mill Flow Chart

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