Станок для производства труб TG-273
Описание трубной мельницы для электросварки сопротивлением 273
Линия по производству высокочастотных прямошовных труб Electric Resistance Weld 273 трубный стан предназначен для производства сварных труб с наружным диаметром 114–273 мм и толщиной стенки 4.0–10.0 мм, а также соответствующих квадратных и прямоугольных труб.
Преимущества трубной мельницы для электросварки сопротивлением 273
Электрическое управление и автоматическая регулировка, высокая точность, высокая скорость смены роликов
Благодаря технологии прямого квадратного формования один комплект роликов может производить трубы всех размеров.
Процесс формования ZTF экономит ролик до 60%
Double Cone Decoiler is used to support the coil and provide raw materials for the production line. The reel is cantilever type, pneumatic expansion and contraction; in order to maintain the tension of the strip and prevent loose coiling, the reel adopts pneumatic brake.
Shearing and Automatic Welding Machine is connect the strips after cutting the preceding coil tail end and the succeeding coil top end and being welded together by CO2 gas shielding welding to keep the Pipe Welding Line running continuously. Type: Automatic welding by TIG welder
The vertical accumulator is used to store steel strips to ensure continuous operation of the host when welding two coils. Occupy small space.
The horizontal accumulator is used to store steel strips to ensure continuous operation of the host when welding two coils.
Advantage: The feeding is more stable, without bending, while reducing the resistance of the feeding, it will not cause damage to the galvanized layer surface, and the noise is relatively lower.
The steel strip of a certain width is bent into corresponding specifications of round pipe, rectangular pipe or open profile through roll forming. This unit consists of five parts: forming machine, welding machine, cooling part, sizing machine, and straightening machine.
High frequency welding equipment designed for both single and dual coil induction application and HF contact welding processes, these welders offer optimal flexibility for your production. Power range: from 150 to 500kW, Low industrial water consumption
Commonly known as chopping saw, computer flying saw, also called friction saw. High-speed cutting is accompanied by high temperature and sparks, and the cutting end surface is purple.
Технический параметр
| Item | Parameter | Thickness |
|---|---|---|
| Round Pipe | 114mm-273mm | 4.0mm-10.0mm |
| Square & Rectangle Tube | 100mm*100mm-220mm*220mm 90mm*110mm-190mm*250mm | 3.0mm-8.0mm |
| Length | 6m-12m Length Tolerance: ±3mm | |
| Production Speed | 20-40 m/min | |
| Production Capacity | 35,000 ton/year | |
| Carbon Steel Coil | Q235B(ASTM GR·D,σs 230) | |
| Width | 280mm-690mm | 2.0mm-8.0mm |
| Coil ID | 600-800mm | |
| Coil OD | Max 2000mm | |
| Coil Weight | 8.0T | |
| Mill Installed Capacity | 280Kw | |
| Line Area | 100m(Length)*9m(Width) | |
| Worker | 6-8 Workers |
Бренды компонентов
| NO. | Parts Name | Brand |
|---|---|---|
| 1 | Main Drive Motor | Jiangsu King |
| 2 | Main Reducer | Jiangsu Guomao |
| 3 | Motor Driver (DC-digital converter) | PARKER |
| 4 | Bearing Seat | HRB, LYC, ZWZ |
| 5 | Pneumatic Components | AIR TAC |
Производственный процесс
Прокрутка вверх → Разматывание → Сдвиг и сварка → Спиральный аккумулятор → Формовка → Индукционная сварка ВЧ → Удаление внешних заусенцев → Охлаждение → Калибровка → Летающая пила → Выносной стол → Проверка → Упаковка → Склад
