ERW 76 Tube Mill Line & Pipe Mill Machine
ERW 76 Tube Mill Line
ERW 76 high frequency longitudinal welded pipe production line tube mill is designed to produce welded pipes of 12.7mm-76mm in OD and 0.7mm-3.0mm in wall thickness, as well as corresponding square and rectangular pipe.
ERW 76 TubePipe Mill Line Advantages
High yielding, the machine works stably at a high speed, which improves the yielding of products.
Low wastage, low unit wastage and low production cost.
High accuracy, diameter error is only 0.5/100 of the pipe OD.
High production efficiency, line speed can be up to 120m/min.
1. Tube Mill Double cone decoiler
Configuration: two cones, hydraulic expansion and contraction
Inner diameter of coil.: Φ508 mm
Outer diameter of coil.: ≤Φ1600mm
Material width: 37~240mm
Coil weight: ≤2.5 tons
Brake type: steam-driven two-phase brake
Double cone exchange: manual 180°rotation
2. Tube Mill Acuumulator
Storage: Introduce from the periphery and send in from the center
Outer diameter: 4.2 meters
Metal belt width: 37~240mm
Metal belt thickness: 0.7~3.0mm
Feeding speed: ≥150m/min
Configuration: frame, feeder (11kw AC motor), main body (15kw AC motor)
Feeding control: the feeding is manually controlled, the unwinding is a non-powered way.
3. Tube Mill Forming and sizing
Forming and sizing part
Drive system 1 set
Two-stage transmission 12 sets
Feeding and leveling device 1 set
Flat roller rack 12 sets
Vertical Roller Frame 16 sets
Drive system
Forming and sizing drive system: 1 set
Motor type: 132kw/1000 rpm
Reducer type: ZLY hard gear reducer
Motor drive system: controlled by DC-digital converter
4. Tube Mill Welding Machine
5. Hot Grinding Computer Saw
Technical Parameter
| Item | Parameter | Thickness |
|---|---|---|
| Round Pipe | 12.7mm-76mm | 0.7mm-3.0mm |
| Square & Rectangle Tube | 25mm*25mm-60mm*60mm | 1.2mm-3.0mm |
| Length | 6m-12m Length Tolerance: ±3mm | |
| Production Speed | 20-120 m/min | |
| Production Capacity | 20,000 ton/year | |
| Carbon Steel Coil | Q235B(ASTM GR·D,σs 230) | |
| Width | 105mm-240mm | 1.2mm-4.0mm |
| Coil ID | 450-520mm | |
| Coil OD | Max 1600mm | |
| Coil Weight | 2.0T | |
| Mill Installed Capacity | 120Kw | |
| Line Area | 70m(Length)*4m(Width) | |
| Worker | 6-8 Workers |
Component Brands
| NO. | Parts Name | Brand |
|---|---|---|
| 1 | Main Drive Motor | Jiangsu King |
| 2 | Main Reducer | Jiangsu Guomao |
| 3 | Motor Driver (DC-digital converter) | PARKER |
| 4 | Bearing Seat | HRB, LYC, ZWZ |
| 5 | Pneumatic Components | AIR TAC |
Production Process
Scrolling up → Uncoiling → Shear and Welding → Spiral accumulator→ Forming → H.F. induction welding → External burr removing → Cooling → Sizing → Flying saw → Run out table →Inspecting→ Packing→ Warehouse
