Direct Square Forming Tube Mill


Direct Square Forming Tube Mill Description


Direct forming square tube machine is a special equipment for producing square or rectangular steel tubes. Unlike the traditional “round to square” forming process, the direct forming technology eliminates the step of forming a round tube into a square or rectangular shape, and the steel strip is processed into a square or rectangular cross-section at one time through the direct forming process. This process improves production efficiency and ensures shape accuracy and consistency.
Direct Square Forming Tube Mill Specificities
1. One-step forming: Instead of first processing the steel strip into a round shape and then turning the round shape into a square or rectangular shape, the direct forming process directly forms square or rectangular tubes through multiple passes of roll pressing, which greatly shortens the process flow.
2. High efficiency: eliminating the need for multiple forming passes in the “round to square” process improves production efficiency and reduces equipment wear and energy consumption.
3. High material utilization: The direct molding process reduces material waste, improves material utilization, and saves costs when producing products of the same size.
4. Accurate cross-section shape: Direct molding technology produces square or rectangular tubes with sharper corners and straighter edges, resulting in a more consistent cross-section shape.
5. Automated control: Modern direct forming equipment is equipped with automated control system, which can accurately set the molding parameters, length, etc. to ensure stable product quality.
6. Wide range of applications: this kind of square tube forming machine is mainly used in construction, steel structure, machinery manufacturing, automobile industry, etc. These industries have a high demand for square and rectangular tubes and require stable shape.
Technical Parameter
| No. | Square Size(mm) | Rectangle Size(mm) | Thickness(mm) | Forming speed(m/min) |
|---|---|---|---|---|
| DFT100 | φ50*50-100*100 | 40*60-80*120 | 2.0-6.0 | 20-50 m/min |
| DFT200 | φ80*80-200*200 | 80*100-150*250 | 3.0-8.0 | 20-45 m/min |
| DFT250 | φ100*100-250*250 | 100*120-200*300 | 4.0-10.0 | 20-40 m/min |
| DFT300 | φ150*150-300*300 | 150*150-200*400 | 5.0-12.0 | 15-35 m/min |
| DFT350 | φ150*150-350*350 | 150*200-200*500 | 6.0-14.0 | 12-30 m/min |
| DFT400 | φ200*200-400*400 | 200*250-300*500 | 6.0-14.0 | 12-30 m/min |
| DFT500 | φ250*250-500*500 | 250*300-400*600 | 6.0-16.0 | 12-25 m/min |
| DFT600 | φ300*300-600*600 | 300*400-500*600 | 6.0-20.0 | 12-25 m/min |
Production Process
Scrolling up → Uncoiling → Shear and Welding → Spiral accumulator→ Forming → H.F. induction welding → External burr removing → Cooling → Sizing → Flying saw → Run out table →Inspecting→ Packing→ Warehouse






