Automatic 5-axis Gear Grinding Machine

5-axis Gear Grinding Machine

5-axis Gear Grinding Machine Description

An Automatic 5-axis Gear Grinding Machine is a highly sophisticated machine tool designed for high-precision and efficient grinding of flying saw.

Automatic: This means the machine operates without the need for constant manual intervention. It’s likely controlled by a Computer Numerical Control (CNC) system, allowing for programmed grinding cycles and minimal operator involvement.

5-axis: This refers to the machine’s ability to move the grinding wheel and/or the gear workpiece along five independent axes.

Gear Grinding Machine Parameter

Control SystemSelf-developed Motion Control System
Grinding Outer Diameter180-650mm
Grinding PitchT2-T22mm
Grinding Teeth Number30-500
Grindable ShapesTriangular Teeth Chamfers
Rounded Teeth Grooving And Chamfering
High And Low Teeth And Chamfers
Saw Blade Thickness≤6.0mm
Saw Blade Grinding AngleAnterior Angularity 0-24°
Rear Angle 0-24°
Accuracy ±1°
Chamfering Angle And Accuracy45°±1°, ±0.05mm
Tooth Depth And Tooth Base Arc Precision±0.01mm, R±0.01mm

Gear Grinding Machine Parts

No.ItemBrandQuantitiesNote
1Servo Motor DriverDelta42*0.9Kw+2*0.75Kw
212-inch Touch ScreenDelta1
3ConverterDelta1
4Servo Precision ReducerAPEX DYNAMICS1
5Precision High-speed Waterproof MotorCustomized Version15.5Kw
6Insertion High Pressure Water PumpSIEMU11.1Kw
7Automatic Grease PumpMIRAN1100W
8ContactorsFUJI2
9Motor StarterFUJI6
10InterrupterFUJI4
11Relay (Electronics)IDEC6
12Switching Power SupplyMW1
13Foldable Warning LightTEND1
14LED Explosion-proof LightHNTD1
15Proximity SwitchPanasonic4
16Ball ScrewTBI3
17Linear GuidesHIWIN8

Production Process

Scrolling up → Uncoiling → Shear and Welding → Spiral accumulator→ Forming → H.F. induction welding → External burr removing → Cooling → Sizing → Flying saw → Run out table →Inspecting→ Packing→ Warehouse

Pipe Mill Flow Chart

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