Automatic 5-axis Gear Grinding Machine
5-axis Gear Grinding Machine Description
An Automatic 5-axis Gear Grinding Machine is a highly sophisticated machine tool designed for high-precision and efficient grinding of flying saw.
Automatic: This means the machine operates without the need for constant manual intervention. It’s likely controlled by a Computer Numerical Control (CNC) system, allowing for programmed grinding cycles and minimal operator involvement.
5-axis: This refers to the machine’s ability to move the grinding wheel and/or the gear workpiece along five independent axes.
Gear Grinding Machine Parameter
| Control System | Self-developed Motion Control System |
| Grinding Outer Diameter | 180-650mm |
| Grinding Pitch | T2-T22mm |
| Grinding Teeth Number | 30-500 |
| Grindable Shapes | Triangular Teeth Chamfers |
| Rounded Teeth Grooving And Chamfering | |
| High And Low Teeth And Chamfers | |
| Saw Blade Thickness | ≤6.0mm |
| Saw Blade Grinding Angle | Anterior Angularity 0-24° |
| Rear Angle 0-24° | |
| Accuracy ±1° | |
| Chamfering Angle And Accuracy | 45°±1°, ±0.05mm |
| Tooth Depth And Tooth Base Arc Precision | ±0.01mm, R±0.01mm |
Gear Grinding Machine Parts
| No. | Item | Brand | Quantities | Note |
|---|---|---|---|---|
| 1 | Servo Motor Driver | Delta | 4 | 2*0.9Kw+2*0.75Kw |
| 2 | 12-inch Touch Screen | Delta | 1 | |
| 3 | Converter | Delta | 1 | |
| 4 | Servo Precision Reducer | APEX DYNAMICS | 1 | |
| 5 | Precision High-speed Waterproof Motor | Customized Version | 1 | 5.5Kw |
| 6 | Insertion High Pressure Water Pump | SIEMU | 1 | 1.1Kw |
| 7 | Automatic Grease Pump | MIRAN | 1 | 100W |
| 8 | Contactors | FUJI | 2 | |
| 9 | Motor Starter | FUJI | 6 | |
| 10 | Interrupter | FUJI | 4 | |
| 11 | Relay (Electronics) | IDEC | 6 | |
| 12 | Switching Power Supply | MW | 1 | |
| 13 | Foldable Warning Light | TEND | 1 | |
| 14 | LED Explosion-proof Light | HNTD | 1 | |
| 15 | Proximity Switch | Panasonic | 4 | |
| 16 | Ball Screw | TBI | 3 | |
| 17 | Linear Guides | HIWIN | 8 |
Production Process
Scrolling up → Uncoiling → Shear and Welding → Spiral accumulator→ Forming → H.F. induction welding → External burr removing → Cooling → Sizing → Flying saw → Run out table →Inspecting→ Packing→ Warehouse
