Direct Square Forming Tube Mill

Direct Square Forming Tube Mill-1
Direct Square Forming Tube Mill-2

Direct Square Forming Tube Mill Description

Direct Square Forming Tube Mil-2
Direct Square Forming Tube Mil

Direct forming square tube machine is a special equipment for producing square or rectangular steel tubes. Unlike the traditional “round to square” forming process, the direct forming technology eliminates the step of forming a round tube into a square or rectangular shape, and the steel strip is processed into a square or rectangular cross-section at one time through the direct forming process. This process improves production efficiency and ensures shape accuracy and consistency.

Direct Square Forming Tube Mill Specificities

1. One-step forming: Instead of first processing the steel strip into a round shape and then turning the round shape into a square or rectangular shape, the direct forming process directly forms square or rectangular tubes through multiple passes of roll pressing, which greatly shortens the process flow.

2. High efficiency: eliminating the need for multiple forming passes in the “round to square” process improves production efficiency and reduces equipment wear and energy consumption.

3. High material utilization: The direct molding process reduces material waste, improves material utilization, and saves costs when producing products of the same size.

4. Accurate cross-section shape: Direct molding technology produces square or rectangular tubes with sharper corners and straighter edges, resulting in a more consistent cross-section shape.

5. Automated control: Modern direct forming equipment is equipped with automated control system, which can accurately set the molding parameters, length, etc. to ensure stable product quality.

6. Wide range of applications: this kind of square tube forming machine is mainly used in construction, steel structure, machinery manufacturing, automobile industry, etc. These industries have a high demand for square and rectangular tubes and require stable shape.

Technical Parameter

No. Square Size(mm) Rectangle Size(mm) Thickness(mm) Forming speed(m/min)
DFT100 φ50*50-100*100 40*60-80*120 2.0-6.0 20-50 m/min
DFT200 φ80*80-200*200 80*100-150*250 3.0-8.0 20-45 m/min
DFT250 φ100*100-250*250 100*120-200*300 4.0-10.0 20-40 m/min
DFT300 φ150*150-300*300 150*150-200*400 5.0-12.0 15-35 m/min
DFT350 φ150*150-350*350 150*200-200*500 6.0-14.0 12-30 m/min
DFT400 φ200*200-400*400 200*250-300*500 6.0-14.0 12-30 m/min
DFT500 φ250*250-500*500 250*300-400*600 6.0-16.0 12-25 m/min
DFT600 φ300*300-600*600 300*400-500*600 6.0-20.0 12-25 m/min

Production Process

Scrolling up → Uncoiling → Shear and Welding → Spiral accumulator→ Forming → H.F. induction welding → External burr removing → Cooling → Sizing → Flying saw → Run out table →Inspecting→ Packing→ Warehouse

Pipe Mill Flow Chart

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